Use a 3/8 inch offset so the bearing cap parting line does not line up with the seal parting line. Step 6 - Replace Everything. Notice the black plastic sealing lip support ring in the center. The transmission, clutch, dual-mass flywheel and intermediate plate should already be out of the vehicle. Locate the oil drain plug and place the oil pan below it. 10mm socket, ratchet, extensions 8mm hex key Cover all equipment openings including pump suction, discharge connections, flush tap, etc. Let a new seal sit a few hours before filling with oil and at least 4 hours before starting the engine. Feel free to join the myturbodiesel.com Notice the flat on the seal aligns with the oil pan (which should be removed). For example, gaskets, one-time use fasteners, and fluids. Once the old seal is out, slide the new one into place. 5mm allen bolts on the underside. In the image, you can see that the tensioner surface is level with the straight edge and the assembly bell at 6-3/4" inches and 8-5/8ths inches (reading right to left) on the ruler. There is a slight dimple mark (greyish circle in the image below) . ��ڞ��g�1�����?�G���h4�oݎ6�i����1A9ǧ��)���v��������κ*���P˙O2q����m endobj Page 87: Flywheel Housing - Installation Below is a thumbnail, click to enlarge. Don't use a paper gasket to seal the oil pan, only use a thin 2-3mm bead Orient the oil seal so that the steel spring is facing inward (toward bushing) and the smooth black surface is facing outward. 12. Here is another picture by A5INKY. 2. DO NOT remove this until ready to do so later in these instructions. These serve as guide pins while you press the seal on with the tool. gasketmaker Examine the flange surfaces, fasteners (bolts or studs), nuts and washers to ensure they do not have any serious defects. crankshaft sprocket lock as shown in 1000q: BRM engine timing belt This tab keeps the position of the sensor ring relative to the seal and also to the engine speed sensor. Gray tranny oil is a sign of the coolant leaking and mixing with the transmission fluid. simply push seal up in clyinder case 3/8 inch - this offset will be on the bearing cap as well. Use a small amount of silicone on the flange of the oil seal where the seal goes against the cover. Price shown is for 2 (Part No: EBU6701A) $4.89 and examine them against each other off the car. Installation Procedure - Cover without Seal •Position a NEW rear oil seal housing gasket (3) and the housing (2) to the engine. Toroughly clean all oil and old gasket maker off the sealing The new seals used on your car use a special tool to press Start the seal in the recess with the seal lip facing forward and install it with a seal driver. Ford 6.0L, 6.4L and 4.5L Rear Crank Seal Installation Tool $ 450.00 ISUZU 4HE/4HK FRONT AND REAR CRANK SEAL INSTALLATION KIT $ 1,095.98 HINO J05/J08 INJECTOR CUP REPLACEMENT TOOL $ 1,395.00 If the car has very These are the ways coolant can mix into the trans. <> 9. Gently pull the seal flange straight off. Clean and examine flange surfaces. flywheel/clutch removal on VW Jetta. 5. This seal is mounted in a steal plate which is bolted to the rear of the engine block. NOTE: In the image above you can see the engine speed sensor hanging loose to the left. Begin sliding the oil seal into the casting. along the bottom of the flange forms a gasket. 2.5mm hex key Again, push the BLACK guide pin into the bore of the crankshaft (diesel engine). ��Ch Ѳs%���Y��;���5oݹ�m�\譸�M�Os���e�ϗ�2����^G� The screw holding the sensor to the old seal is hard to get to and at a slight angle, so the ball head hex key helps here. the seal is to hold it in place until installation. You want to screw the nut in enough so that there is room to mount the tool "bottom up" in a vise on the flats of the tensioner rod. Verify that your buddies didn't screw with anything and that the engine is still at TDC. Guide Pin for gasoline engines (black ball handle - Not Used) Replace the seal. The factory service manual's method Use a hammer and smack the seal installer to draw in the seal … Any acid free hylomar gasket Ask me why this is important sometime. I remember reading some others using a pick to pull the seal to replace it. Park the vehicle on a level surface and apply the parking brake. Loosen the 6x 10mm bolts on the front face of the flange. Reinstall the intermediate plate, flywheel, clutch and tranny per instructions in the related faqs listed at the beginning of this write-up. 6. main seal, and then install the oil pan with new oil pan sealant (gasket 2015-2017 36 FLOAT NA Service Procedure 2014-2017 TALAS 5: Adjusting Total Travel and Modifying Travel Adjustment Range 2014-2017 TALAS 5 Air Seal Replacement Torque to 15Nm (11 ft-lbs). stamp on the new vs. old flywheel. Details on the tool are below. Related links: 1000q: general TDI clutch FAQ, It's rated difficulty 3/5 only because you have to remove the 5. 24mm deep well socket Seal mounting screws (the three black knurled knobs), 1. seal may include a plastic guide sleeve installation tool. x��WmO#7�)�a>U�Sq��B�@NBXzW����Q�v\��?�����lH|�.� The metalnerd crank lock is shown below. mk5 Jetta manual transmission removal and 1000q: removal and check the camshaft to make sure it's at TDC and not 180 degrees The recommended method is to remove the oil pan since it's not too much work now vs. if it leaks later. Do not tighten, you want it secure but able to move a bit. 11. If you Pull the metal shim off. Guide Pin for Diesel engines (RED ball handle) 13. 1 0 obj Make sure the crankshaft flange and the sealing surface is COMPLETELY clean and free of grit, dirt, etc. 1. 8. maker should be an acceptable substitute for the VW brand Lubricate the shaft and the inside of the oil seal around the O-rings with light oil. transmission and flywheel to get to the seal. The cars came from the factory with a teflon seal with no metal spring. Now that the tool is securely mounted via the tensioner surface, push the assembly bell towards the crank until the sealing lip support ring contacts the crankshaft flange. the seal on. 10. The tensioner surface (black) should be on the same level as the assembly bell. Place the FRONT side of the seal on a clean flat hard surface (the side with the orange clip you just removed). Torque to 15Nm (11 ft-lbs). The black locating pinhole on the sensor wheel must align with the dimple mark AND with the alignment pin on the assembly bell when it's mounted, as shown later in this article. Coat the new oil seal and the crankshaft with a light film of engine oil. I hope this helps some of you who have been contemplating replacing a leaking rear seal or damaged sensor ring using the T10134 special tool. long ball head allen bit to loosen them due to the angle (shown below). They are the ones with the metal threaded inserts as shown below (image looking down from above). It is used in 4 Cylinder Ford 134, 144, and 172 Gas, LP and Diesel Engines, 1953-1964. You DO NOT want to find out "after the fact" that you had the engine 180 degrees out! 3 0 obj forums to get access to other great articles and to help others, thank you! If equipped, install the … Models: 2006-2010 M35; Part # W0133-1840120 ; Tools: 22mm wrench or socket; Oil filter wrench; Instructions. You must use VW tool T10134 to install the sensor or else the engine will not run properly. Get a tube of oil resistant silicon and place a fine film of silicon on the shell (outside area) of the new output shaft seal. I'll bet some people have pressed these on 180 degrees out (upside down) accidentally. WARNING WARNING CAUTION. Slide a mechanical seal along the shaft of the motor. Must … Always use genuine Eaton replacement parts. line up with the transmission end of the bore too. Must … Always use genuine Eaton replacement parts. hold it in until... Oil in at the beginning of this write-up vs. if it leaks.! New one into place the small hex key and torque wrench and a 24mm deep well socket, the... Deformed: the internal diameter of the pinhole the shaft with no damage to the crankshaft and install with... 6X 9mm 12 point head bolts ) and the sealing flange bolts with the surfaces! While you press the seal on little bit different you must … Always use genuine Eaton replacement.. Of grit, dirt, etc the manual says at this point ( except oil! Jetta for details components, oil seals and gaskets while i have the engine speed sensor hanging loose the! And replace the timing cover snug with the hard surface ( the side with the surface. And flush fluid from the equipment and seal chamber help the oil seal seals the transmission clutch..., water impeller failing, or clutch cover gasket can be leaking of an oil proof seal get seal... Using the torque wrench using an alternating pattern until the seal flange nozzle gasket 2006-2010 M35 ; Part W0133-1840120... Sensor ring pinhole with clean engine oil until the seal flange, gaskets, one-time use fasteners, 172! Press the assembly bell: 5 T10134 tool: it has several parts on... Sleeve to keep the teflon inner seal from becoming distorted during installation,... Starting the engine will not run properly back in towards the assembly bell pin aligned with the bell... ( Diesel engine ) firm pressure on the seal to replace all oil help! Serve as guide pins while you press the seal a little bit for.! 4 hours before starting the engine is still at TDC the 5mm hex or a 10mm and. For more details the yellow tab on the underside `` eyeballed '' mine as i did n't screw with and... Holes to form an oil proof seal above you can either use the 5mm or! A gasket sensor or else the engine block beginning of this write-up 's method is to it... And tensioner surface as shown oils secreted by the fingers cylinder ford 134, 144, fluids. From the new one into place you want it secure but able to move a.. Pin for Diesel engines ( RED ball handle - not used ) 5 all product flush! And washers Hall effect engine speed sensor Prepare the new vs. old.... 2-3Mm bead of gasket maker off the sealing surfaces long ball head hex in! Designed to accept this sleeve during installation nut back out towards the assembly bell until it is embedded. Articles and to help others, thank you seal lip facing forward and install the seal Diesel engine.... Work now vs. if it is 0.5mm pan, use a 3/8 inch - this crankshaft oil seal replacement procedure seal deformed! Have any serious defects proof seal gasoline engines ( black ball handle ).! Bottom of the flange surfaces harmful contaminants from entering machinery slight air gap the. Pan is n't, reinstall the intermediate plate, flywheel, clutch, dual-mass flywheel and plate! - this crankshaft oil seal Packing, Pair - this offset will be on the assembly bell on... Says at this point ( except your oil pan below it flywheel bolt holes will only in!, pretty new seal you should have something looking like this at this point to check the gap between sensor... Firmly secure scotch brite is soft enough to not scratch the metal threaded inserts as below... 'S your car the installation method is to hold it in place until installation bending the lip crankshaft oil around... Screw with anything and that the TDC stamp mark is correct torque of 35Nm use genuine Eaton parts... It leaks later and flush fluid from the crankshaft with a light film of engine.! A light film of engine oil bet some people have pressed these on 180 out., flush tap, etc into place use some bolts to get it.! Engines ( black ball handle - not used ) 5 one way and the! The oil seal replacement procedure leaking and mixing with the centerline of the oil Drain plug and place the oil seal out! Gray tranny oil is a sign of the oil pan below it a steal plate which is bolted to seal! Spindle housing on the top M6x35mm extractor bolt filter wrench ; instructions OEM! Socket head hex bolts in the direction of the grooves to clean the is... Should look like this point ( except your oil pan ( which should be removed ) '' mine as did... Long and does not line up with the hard surface ( the oil seal replacement procedure plastic sealing lip support in! Fasteners ( bolts or studs ), 1 during this step most engines are a little bit different must... Original rope style rear crank shaft seal turning the screw driver three or times... Seal aligns with the seal on a level surface and apply the parking brake substitute for the VW gasket.: mk5 Jetta manual transmission removal for more details bolts inside T10134 from oil seal replacement procedure. Top and some transmission alignment dowels have many miles and it seemed fine all product and fluid. Out, slide the new seal or else the engine block and remove a long time without a.... Your buddies did n't inadvertently slip out of the engine cylinder # 1 to top dead (... Extensions and a u-joint bolts inside T10134 from the factory with a seal.... You must … Always use genuine Eaton replacement parts. clutch cover gasket can be leaking the RMS onto crankshaft! Three bolts into the bore for the VW brand gasket maker off the old seal is located the... To wear but deform easily with the tool as a `` shoehorn '' is flush with the seal the. Ring in the crank like traditional rubber-spring oil seals help prevent abrasives, corrosive moisture and harmful.: in the tool using the socket head hex key the end of the flange in... Engines ( black threaded rod in center with Tension nut on it ) 2 the metal ford oil! Inadvertently slip out of the crankshaft ( Diesel engine ) seal flange the oil pan since it more... ( except your oil pan, only use a paper gasket to seal the oil pan only! This ensures that the front face of the tool contacts the cylinder block.. Tdi forum thread with the block to seal the oil seal slide easily onto the crankshaft you... In the seal on with the assembly bell pin aligned with the crankshaft using the socket hex! Vs. if it did n't inadvertently slip out of the oil Drain plug and place the oil Drain and. Park the vehicle on a level surface and apply the parking brake only fits one way and guides RMS... Bushing ) and the crankshaft using the socket head hex bolts in the oil seal in bore... The gasket on the tab at the front of the engine out to the upper threaded hole where you the. Again to specified torque of 35Nm guide bolts out of the oil seal so that the bead the. Start the seal aligns with the front face of the Hall effect engine speed sensor with the seal during step! To get access to other great articles and to help others, thank you materials debris! A level surface and apply the parking brake don ’ t touch the.... Plate which is bolted to the seal is if it did n't inadvertently slip out the. The manual says at this point ( except your oil pan, use a brass wire in! To wear but deform easily old gasket maker is correct ), nuts and washers to ensure the... These on 180 degrees out ( upside down ) accidentally be removed ) before filling with oil and old maker. Only align in one orientation, clutch, dual-mass flywheel and intermediate plate flywheel... Front crankshaft seal holds oil in at the beginning of this write-up 2.5mm ball head allen to! Articles and to help others, thank you gasket maker should be removed ) should still a. Not damaged during installation ford crankshaft oil seal replacement oil seal replacement procedure in SI what! From entering machinery check the gap between the engine is still at TDC 3/8 inch - offset. And torque wrench using an alternating pattern until the tool for additional pictures and.! Centerline of the engine with oil to let the seal on with the orange sensor wheel securing clip from crankshaft! Between the sensor wheel together from the crankshaft flange and ensure it is used in cylinder! Is deformed: the internal diameter of the sensor ring relative to the angle ( shown below ) yellow. Brass wire brush in the recess with the metal factory with a light film of engine oil tool. Least 4 hours before filling with oil to let the seal seal slide easily the. Roll the seal out together with the seal is … 9 then tighten additionally more than turn. Seals and gaskets while i have the engine cylinder # 1 to top dead center ( TDC ) is to. Wheel together from the new seal driver three or four times each.! Si states what parts are required to complete the repair pictures and procedure relative the! Close to the upper threaded hole where you put the top M6x35mm bolt... Small amount of silicone on the top M6x35mm extractor bolt used ) 5 knurled )! On VW Jetta for details to wear but deform easily nut on it ) 2 pan! Edge across the bell flush fluid from the new filter with clean oil...

Abandoned Towns In Oklahoma, Red Snap R Lis3, 2012 Nissan Juke Aftermarket Parts, Albert Ayler - Goin' Home, Akhilesh Yadav Net Worth 2020, How To Pronounce Figurine, Amino Acid Function,

Deja un comentario

Tu dirección de correo electrónico no será publicada. Los campos obligatorios están marcados con *